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Photo 1 - Loosen the two set screws that lock the axle nut into place. Making sure to back them out far enough that they will not touch the threads on removal.
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Photo 2 - Now with the bike on the ground and the rear brake applied, we can loosen the axle nut using a big enough wrench. Don't give up now this is the hardest part of the job!
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Photo 3 - With the ATV now on a jack we can remove only the right rear tire.
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Photo 4 - Removing the large nut on the end of the axle will allow the hub to be removed.
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Photo 5 - With the hub gone the axle nuts can be
unscrewed and removed, hint remembering the order they came off will make re-installment a snap.
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Photo 6 - The rear brake caliper needs to be removed before the brake rotor can be
slipped off.
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Photo 7 - With removal of the caliper the bolts that hold the brake line to the swing arm can now be removed.
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Photo 8 - On most new sport quads the factory chain has no master link and must be removed with a chain braker.
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Photo 9 - Now the linkage bolts can be loosened and the nuts removed.
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Photo 10 - The swing arm pivot bolt can now be loosened but not yet removed.
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Photo 11 - With the axle nuts, brake rotor, and wheel hub removed the axle can be
slipped out the left side of the raptor.
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Photo 12 - Using a long punch the swing arm pivot bolt can be knocked out and the linkage bolts removed. This allows the removal of the swing arm.
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Photo 13 - This shows the comparison of the stock swing arm and the new chromoly +3 avenger swing arm. Notice that the avenger unit has a
Honda style rear billet axle carrier in it, making chain adjustment a breeze.
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Photo 14 - The new avenger swing arm comes with all new hardware and front pivot bearings, but some of the factory pivot components must be removed and reused. Note this is a great time to inspect the components for excessive wear and damaged parts.
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Photo 15 - With the pivot parts installed in the new swing arm the factory chain slider can also be bolted on at this time.
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Photo 16 - The
new avenger swing arm can now be bolted into place with the
new hardware that came with it.
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Photo 17 - Reinstalling the axle in the new avenger twin row bearing carrier allows the installment of the brake rotor and caliper. Note the spacers and new bolts make using the factory parts really easy.
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Photo 18 - Now that the caliper is in place, the brake line can routed and fastened to the swing arm.
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Photo 19 - Putting the new chain on and adjusting it to the proper tension is made easy with the new style axle carrier. Make sure that the axle, when rotated, is closer to the top of swing arm. This set the correct ride height and chain angle.
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Photo 20 - Having a longer and strong avenger swing arm not only makes this quad turn heads, but it will also calm this
raptor into something we can control!
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